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#981535 - 07/30/09 03:47 PM
Timeloc Clutch
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Mississippi madman
  
Registered: 07/22/05
Posts: 5145
Loc: Mississippi
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#981550 - 07/30/09 04:52 PM
Re: timeloc
[Re: djcheez]
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Cool Sum Bitch

Registered: 04/13/02
Posts: 9450
Loc: USA
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#981576 - 07/30/09 05:42 PM
Re: timeloc
[Re: TitanRacing]
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Cool Sum Bitch
 
Registered: 09/27/05
Posts: 3324
Loc: ....
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#981580 - 07/30/09 05:53 PM
Re: timeloc
[Re: A.T.]
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Cool Sum Bitch
 
Registered: 09/27/05
Posts: 3324
Loc: ....
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#981597 - 07/30/09 06:25 PM
Re: timeloc
[Re: A.T.]
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60HP MEMBER
  
Registered: 12/05/03
Posts: 3464
Loc: with sponsor
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i agree mr calvin, there are many areas to tweak and tune from and with the bigger motors have made other issues raise their heads, i feel we are steadly striving to maxmize the most out of everything to get the most power and it to the ground we can, getting the right amount of slippage off line and still have enough holding force at other end and able to keep clutches in good service is and where this might help, i can mentally understand but can`t verbally explain or express technically info, odell`s wording went so far over my head, i`m going to relook at that girly post, video again, that i can understand,lol, but i will keep checking in on this to understand some more
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#981672 - 07/30/09 09:28 PM
Re: timeloc
[Re: dajogejr]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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There are several different types of "lockup" clutches in use in the sand and asphalt drag applications at present, this is more of an "added to" existing designs rather than another design.....but I truely do feel it will allow us to make a step toward more new clutch development.
We can "come back to" the belt slipper clutch/gear configurations a little later in the thread, but for now, let's concentrate on the clutch disc, gear change transmission applications.
The main lockup clutch designs that I am aware of for our drag ATV and drag bike shifter type applications, are lockups driven off the inner hub, (transmission input shaft designs), and lockups which are driven directly off the clutch basket itself.
In my opinion each of these designs have both good and bad aspects to their designs for use in our applications, but I feel the sand and the asphalt need different designs because they require different things from a clutch.
As a basic description of the timeloc system, on the higher hp engines we generally need to add more weight to the lockup arms to assure full clutch engagement at the high speed end of the track, but when we do that, the extra weight on the arms will add clamping force to the clutch pack at initial engagement, creating a problem by not allowing the clutch to slip at the starting line. Since the most common lockup is driven from the inner hub, as soon as the clutch engages it spins the rear tires, which causes the input shaft to spin faster....which applies more pressure to the lockup arms....which applies more clamping force, spinning the tires faster, we see this as "blowing the tires off of the bike".
The main objective of the TimeLoc system is to hydralically "lock" the weighted arms in the unclamped position for a period of time, until the bike has had enough time to begin the pass, and has gotten to a speed which will accept the additional clamping force of the weighted arms without spinning the rear tires. The "delay time" is adjustable by changing a jet, which allows the trapped fluid to escape the locking chamber at a different speed, giving us the ability to lock the clutch sooner with a large jet size, or delay the full engagement longer by using a smaller jet.
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#981714 - 07/31/09 08:06 AM
Re: timeloc
[Re: 99banshee]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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What I hadn't really sit down and thought about before starting on this clutch project is, since the most common lockups for sand are based on the inner hub design, we get no centrifugal locking force while we are first engaging the clutch, but by the time we have shifted the first time we have already achieved maximum centrifugal clamping pressure, on even the best runs we have ever made.
Due to the fact that the lockup arms are mounted to the input shaft of the transmission, once the inner hub and outer basket have achieved a 1 to 1 rotating speed, the input shaft doesn't know if the transmission is in first or the highest gear, all it knows is that it is rotating at the maximum rpm that it will ever achieve, so the arms are getting thrown outward just as hard in first as fifth. Now add in the fact that it is so hard to come up with EXACTLY the correct tire and gearing combination for the track surface every time we make a pass, and you have a perfect opportunity to spin your tires instead of hook them up…..and as soon as you spin the tires the clutch locks harder, so in some cases we are reaching maximum clamping pressure before the rear wheels ever reach the staging light beams!
The clutch systems based on mounting the locker arms to the basket instead of the hub also have their potential flaws, and has IMO proven to be of more use in the asphalt applications than in the sand, but even on the asphalt, it is my opinion they are somewhat lacking in what we really want the clutch to do.
If you launch your bike with a stutter-box, you have the ability to set the staging rpm to be just below the engagement rpm, but then you are launching the bike at less than the “ideal” rpm, because we are not launching at the rpm where we achieve top horsepower. Some people would say we need to launch at the rpm where we achieve max torque, and I will not say they are incorrect, but it would seem that if we launched at the rpm where max hp is developed we would be capable of “pulling more tire” on the starting line, which should launch us at a faster rate. I am not saying I have the answers, I am not sure we even know the right questions that need to be answered yet, but please, let’s thy to leave the discussions open enough to allow opinions and questions to be kicked out there without anyone feeling that they will get fed upon by people waiting in ambush.
If someone sees flaws in my direction, please kick them out there.
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#981744 - 07/31/09 10:38 AM
Re: timeloc
[Re: sto'stimemachine]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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...the PSM guys never fully lockup their driveline, there is always at least 2% slippage. And therein lies one of the "problems" with the slider clutch both for our application, and for the asphalt guys. If you add enough weight to the arms on a slider to fully engage the clutch on the big end, the additional weight on the arms will try to throw the arms out at a lower rpm...so you need to add more dynamic spring tension to keep them from adding to much clamping force to the launch....and by adding more dynamic tension which holds the lockers back, you have taken more clamping force away from the high rpm lockers. It is somewhat of a catch-22 situation. The newer "GenII" multi-stage design from MTC, does use static spring pressure to assist with the initial engagement, which will also give you more clamping force at higher rpm's....but again, as with the inner hub designs, if you spin your tire(s), it applies more clamping force to the clutch pack, which in some cases forces the tire to spin harder. There are some advantages to the slider designs, but there are also some disadvantages....IMO...... 
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#982212 - 08/03/09 02:41 AM
Re: timeloc
[Re: Calvin Pollet]
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Enthusiast
Registered: 11/19/08
Posts: 588
Loc: Jackson, Al
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Not a problem.  ........lol Seriously, they will be available to all when the testing is complete, where they end up would be very hard to control, all we could possibly do is to include an exploding "dye packet" that would enable the rest of the world to know if you had one or not....lol i love it i need two  and hurry up with the testing  looking good guys
_________________________
2 Wild Racing 2 Stroke Power Cause 1 isn't enuff And 4 is 2 to many
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#982472 - 08/04/09 09:36 AM
Re: timeloc
[Re: Calvin Pollet]
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Apprentice
Registered: 07/26/07
Posts: 102
Loc: Grand Rapids Mi
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wouldn't it be easier to have a multi staged clutch lever or cable system where your enitial release of the lever only goes to 1/4 engaged (adjustable) then slowly over comes a counter spring or hydrolic to fully engage? my thought is it would be more easily adjusted, it would be outside the case and it would work with what ever clutch you already have.
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#982482 - 08/04/09 10:11 AM
Re: timeloc
[Re: stinkydeluxe]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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We have tried SEVERAL different ways to do what this piece does over the last 3 years or so, (about the time the Caracals started breaking parts...lol). Several of the designs involved "slowing down" the engagement externally, either with an addition to the clutch lever area, the cable, we built air and oil delayed systems that mounted to the clutch "arm", (where the cable attaches to the case), we even had a system in the works that changed the "clutch push-rod and pancake bearing" area into a hydraulic cylinder which could be used to control the clutch engagement.
The "short" answer to your question is, yes, it would be easier to build a system which "slowed down" the engagement speed from the outside.....BUT...it doesn't do the same thing.
If you attempt to control the engagement before the springs which push the top-hat, (pressure plate), to the engaged position, what you are doing is slowing down your reaction time as well as slowing down the clutch engagement. If you slow down the speed that the pancake bearing "allows" the top-hat to engage, BEFORE the springs can force the engagement...IN ANY WAY THAT WE TRIED, you WILL effect your reaction time. If you can picture the process exaggerated, try to picture a device which slowed the engagement to a 5 second process.....for the first 1 or 2 seconds after releasing the clutch lever, the bike would just sit there until the device had allowed the springs to push the top-hat in enough to start moving the bike.......so your reaction time would be after it had started to move and crossed the beams.
What the TimeLoc system does is let the springs engage the clutch as soon as the clutch lever is released, but it delays the added clamping force which is generated as soon as the inner hub starts to rotate, until the hydraulic system has allowed the fluid to transfer back out of the "locking chamber"
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#982494 - 08/04/09 11:26 AM
Re: timeloc
[Re: Calvin Pollet]
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Apprentice
Registered: 07/26/07
Posts: 102
Loc: Grand Rapids Mi
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for circle track cars they made somthing called the shocker that conected to the drive shaft. it had rubber blocks you could add or remove. it was designed to absorb that enitial shock so you wouldn't spin the tires coming out of the corner when hit the gas.I could see something like that in between the gear and the basket but that would not be easy to adjust
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#983272 - 08/07/09 07:09 PM
Re: timeloc
[Re: jmbsandracer]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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We have been talking with MTC, and there are some VERY good aspects to the slider, and the GenII clutches that they build, but there are also some things that the slider style clutches do that, "in my opinion", we don't want to have happen, (both in the sand and on the asphalt). As I said earlier, both the inner hub mounted lockups, and the basket mounted lockups have advantages and drawbacks.....we may need to "start a list" of the pros and cons to both systems, (something that I have already done during the development stage on the TimeLoc....but I do know there is a lot of knowledge to glean from the members on this board), maybe we need to get into the mechanics of what we want in a thread.
When I first started this thread, I started the discussion in the 2-stroke section.....maybe I need to move it, or start a new thread in a section to get some of "the dark side" guys involved too....lol
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#983403 - 08/08/09 11:08 AM
Re: timeloc
[Re: jmbsandracer]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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...I just think using the clutch hub style kinda defeats the purpose we're looking for In some instances, I would agree with you.....but with the "basket based lockup system" we are solely relying on the rpm of the engine to determine how much lockup pressure we have available, (and we will be at max rpm several times while going down the track....MANY MORE times if we lose traction while making the run....the tire spins, causing the rpm to rise, causing the lockup arms to put more pressure to the clutch pack...causing the tire to spin more...."repeat cycle"....lol). If you think it, one of the main differences is the "reaction time" required to let each system engage/disengage/re-engage as it goes down the track. The basket based systems get their clamping force DIRECTLY from the engine rpm.....while the Inner-Hub based systems get their clamping force from the speed of the inner hub, (and therefore the input shaft)...which has a "slower reacting speed" when compared to the basket. Once we have achieved 1 to 1 speed ratio between the inner hub and the basket, we should have maximum centrifugal clamping pressure unless the engine rpm drops when we shift to the next higher gear, (basically the same on both systems), but with the basket based systems the rpm loss for whatever reason will cause an IMMEDIATE loss of clamping force, while the rpm of the inner hub will not "react" as quickly to the rpm of the engine in part because the input shaft is trying to "continue" turning at it's maximum rpm...it will slow down but I do not believe it "reacts" as quickly. The rapid reaction speed of the basket based systems may not be an undesirable reaction for the clutch, as it is a form of "bog protection" in a roundabout way. When going through the first few gears that may be a good thing, but I feel the last shift will be where the most rpm losses will occur...at that point, we are losing our clamping force which allows the engine to recover very quickly to "try" to re-engage the clutch pressure.....BUT, isn't that the spot on the track that we are attempting to gear the bike so it DOES pull down on the rpm's? It would seem that if we can shift into the highest gear to pull us the rest of the way down the track WITHOUT losing any traction to wheel spinning, OR without losing mph because our clutch is slipping, this would be the most desirable result, (remember that our engine rpm is lowest at that point on the track). With the basket based systems available at present, we can not launch at the rpm that the track requires....only at the launch rpm that we have previously decided to be ideal. If we add more lockup arm weight, (with the slider/GenII style), the "stall speed" is effected, so we must add more dynamic spring tension to get the stall speed back to our estimated "ideal" rpm to launch....The problem with that process is now we have increased the dynamic spring tension on that weighted arm which is "holding back" the arm...so in effect, we have taken away clamping force gained by adding the weight to that arm....so...did we really gain anything?
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#986792 - 08/22/09 08:47 PM
Re: timeloc
[Re: TitanRacing]
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Site Sponsor
Registered: 12/17/08
Posts: 49
Loc: nc
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Hello Planet Sand members,i just came upon this post and i would like to say the timeloc clutch design is a great advancement in the clutch technology i have seen the atv industry use in many years.
until now i was unaware that anyone else was interested in bringing state of the art clutch technology into the ATV industry besides ourselves.
innovation is good for everyone and i am sure both clutches will have there pros,cons in there respective applications.
however my main purpose is to make a statement on the runaway bike question and i beleive that in this situation a kill switch should be used as a fail safe to kill the ignition,regardless of whether the clutch can or cannot disengage the transmission.
Edited by timhays (08/22/09 08:48 PM)
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#986835 - 08/23/09 06:41 AM
Re: timeloc
[Re: timhays]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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Hello Tim, it is great to see new members posting, glad you found us here on PS, and welcome to our madhouse.....lol .....i beleive that in this situation a kill switch should be used as a fail safe to kill the ignition,regardless of whether the clutch can or cannot disengage the transmission. I agree 100%, I would also like to see mandatory tech inspections required on all NOS bikes to include a normally closed solinoid in the nitrous system, which is tied directly to the kill switch so when the kill switch is pulled it would shut off the nitrous supply from the bottle. Everyone would like to believe we can think clearly under pressure, but it takes a VERY cool head to think about turning off the NOS bottle when your throttle is stuck wide open.....and that is assuming we mounted the nos bottle in a position that the rider could reach it while trying to control a runaway bike....lol Maybe as a challenge we, (as manufacturers), need to try and develop a new "emergency shut-down system" which not only kills the ignition, but it also could shut off the fuel, shut of the nos flow, and maybe even close the air supply, whenever the deadman switch is pulled, or the kill switch is flipped. Anyway.....(sorry about the rant....lol).....glad to see you feel there may be a place for a non-mechanical delay system in our clutches, if you want to talk about incorporating the system into your clutch, feel free to call if I can help. It may be a fairly easy modification to include the possibility of the "addition" of the TimeLoc to your present setup. In working with Keith Mattoon, I understand he is going to "build-in" the seal plate with his next production of standard lockups, so the lockup can be used without the Timeloc parts, or the TimeLoc pieces can be added to his standard lockup when the customer sees a need for the system.
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#986894 - 08/23/09 01:29 PM
Re: timeloc
[Re: ]
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Site Sponsor
Registered: 12/17/08
Posts: 49
Loc: nc
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that will be great.
thanks for the warm welcome
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#1005505 - 11/20/09 08:07 AM
Re: Timeloc Clutch
[Re: JM570]
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Platinum Sponsor
 
Registered: 11/07/02
Posts: 3399
Loc: Oklahoma
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Thanks for the feedback Jade, I know at the track there is some hesitation in "sharing" any info but this is the first I had heard about ANY breaking of parts concerning the clutches. While it would have been nice to see the broken part to try to figure out what happened, I guess I will need to try to duplicate the problem to see what happened. Since we are discussing it here, a couple of questions if you don't mind.
Did you change to longer bolts on the 6mm bolts which hold the Timeloc unit onto the inner hub, or did you use the same ones that you already had used before? The reason that I asked is because we had tried to use the same bolts originally, and discovered they did have enough threads into the hub to hold, but the shorter bolts made it extremely hard to install when trying to overcome the spring pressure. Unless the person installing was extremely careful when bolting it onto the hub, it puts a tremendous side load on the posts which could easily break the spring posts.
Did/Do you use an electric impact to install the spring bolts, which holds the Timeloc in place?
When installing the unit, did you shim the TimeLoc to insure that it had at least .012-.015 clearance when the clutch was completely pulled in? If clearance is not present, extra pressure can be put on the spring bosses of the inner basket.
I am NOT trying to say the weight of the TimeLoc is not a factor to consider.....ANY weight added to the inner hub or input shaft should be considered when working on these machines......but if the weight was a problem, it should show up in a different way than in the breakage of the inner hub. I am VERY concerned about the weight shortening the life of the bearings, (and the bushing), on the inboard side of the clutch basket, but if the TimeLoc system does anything in the way of strength to the inner hub....it should strengthen the hub.....IMO
As I said above, I am not trying to say no problem exists.....I am just trying to ascertain what "could" have caused an inner hub to break. If you still have the broken hub, I would VERY much like to inspect it to see where the breakage occurred, broken spring posts may be the result of a completely different problem than a split inner boss, or a split outer spline.
Thanks for the feedback.
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